WIRELOCK鋼繩樹脂
Wirelock是一種獨特的澆鑄索節用樹脂，至今已有近50年的歷史，擁有卓越的聲譽與品質保證。用Wirelock澆鑄的索節堅固安全，廣泛的用于海洋系泊系統、起重機索具、采礦索具、以及其它建筑工程，其中Wirelock是各海洋系泊的澆鑄樹脂。Wirelock是個通過挪威船級社證明書2.5“海洋系泊鋼絲繩”自1995年的標準（現為挪威船級社DNV-OS-E304的標準-DNV Offshore Standards ，DNV-OS-E304 Offshore Mooring Steel Wire Ropes）。它也同時獲得勞氏船級社的認證（Lloyd＇S Approval）和美國航運局的型式認可（ABS TYPE AppROVAL）
優勢：
不需加熱，不需酸處理
?無有熔金屬
?無需長時間冷卻/消除步驟
?無需在索節桶體內進行鋼絲退火
?無需擔心溫度的影響
?索節桶體內無鋼絲繩潤滑油的丟失
?無需特別的存放要求
?無需昂貴的設備
?可達到100%的功效
?提高疲勞壽命
?極端高溫環境下也可以使用
?可在現場澆鑄索節的程序
得到勞氏船級社和挪威船級社的認證
Wirelock使用方法：
第一步：扎頭
用軟鐵絲將鋼絲繩或繩股按圖示捆扎。
第二步：開繩頭
1． 將繩股及鋼芯從繩頭開始打開至綁鐵絲處。
2．將其中所有的纖維芯去除。
3．將每繩股及繩芯的每一根鋼絲都完全打開，開至綁鐵絲處。
4．從打開的掃帚頭處清除所有塑料物質。
第三步：清洗
1． 在超聲波清洗機中清洗打開的繩頭或
2． 用刷子等在三氯乙烷中清洗。
3． 將索節筒體清理干凈。
第四步：索節的安放
1.將索節移動至鋼絲繩掃帚頭的位置，使索節筒口到達鋼絲繩頭的位置或達到如圖所示的
小嵌入長度。
2.垂直固定住索節和鋼絲繩，保證其軸對齊。
3.注意：不可用大于和和適合鋼絲繩直徑的索節。
第五步：封索節
將索節底部用灰泥或粘土封住以防WIRELOCK滲漏。
第六步：WIRELOCK套裝
1.WIRELOCK套裝是預先度量好的，每套由兩罐組成，1罐為樹脂，1罐為復合顆粒。
2.整套使用—兩罐物質必須完全混合，不可一種有剩余。
3.每一個罐上都有其上架時間，切不可使用過期產品。
第七步：混合和灌注
1.將WIRELOCK在華氏48到110度的溫度內混合。
2.將樹脂全部注入已裝有顆粒的容器中，用平槳攪拌兩分鐘使之完全混合。
3.混合后立即將混合物沿索節一側筒壁緩緩倒于索節中。
第八步：硬化
1.WIRELOCK將在華氏65到75度的環境中經大約15分鐘凝固。
2.WIRELOCK凝固后，索節必須在垂直狀態下再靜置10分鐘。
3.索節可在60分鐘后使用。
4.不可通過加熱加速其凝固。
第九步：再潤滑
根據需要將鋼絲繩再潤滑
第十步：
裝配后的索具應在有時間時進行測試。
WIRELOCK is the original cold socketing compound for use with wire ropes.
Developed and manufactured in the UK by Millfield Enterprises, under ISO 9001: 2015 accreditation WIRELOCK has a trusted track record spanning over 50 years.
WIRELOCK is the best socketing solution for safety, dependability and unparalleled fatigue performance.
10 key product features
1. WIRELOCK? has a trusted proven track record spanning over 50 years.
WIRELOCK? is the original easy to use cold socketing compound produced in the UK by its founders Millfield Enterprises (Manufacturing) Ltd and has a traceable track record, starting with its use in UK coal mines from 1963.
2. WIRELOCK? has required no reformulation since it’s conception 1963.
Used across five different industrial sectors WIRELOCK’s safety and dependability have remained constant.
3. WIRELOCK? is quality assured.
Manufactured under ISO9001 2015 accreditation the quality of WIRELOCK? never varies. WIRELOCK? meets the requirements of ISO 17558 and DNV-OS-E304 and has Type Approval from ABS, DNV and LLOYDS.
4. WIRELOCK? is packaged to ensure a quality product every pour.
WIRELOCK? is packaged securely in easy to use recyclable tin kits. Styrene, which is a major component of any polyester resin system, is one of the world’s ‘great escape’ artists and we found that only two things contain it – glass and tin cans. Glass is subject to breakage so we use tin cans to ensure the product life is kept as long as possible.
Over the past 15 years we have explored the option of plastic/metal laminated pouches but none of them are impervious to Styrene, (on opening any container holding a polyester resin kit packaged in pouches the smell of Styrene is evident). It is very important to ensure the Styrene does not escape as this causes the resin to thicken and age. The result is that WIRELOCK? is packed in tins with a shelf life of 18 months when stored correctly in a cool, dry place.
WIRELOCK’s tin packaging is 100 percent recyclable. Even tins containing any unwanted cured product can be recycled by tapping out the inert residue in the can. The tin can then be recycled and the remaining inert product disposed of correctly.
The tin packaging also offers versatility onsite. Kits up to 500cc can be mixed in the original packaging and should a pouring lip be required this can be simply created using pliers – see training aid film at www.wirelock.com. For larger kit sizes we recommend the use of clean, reusable, vessels made of metal, polythene or polypropylene. WIRELOCK? does not supply plastic buckets or plastic-coated funnels in recognition of the increasing global impact of plastic waste on the environment.
5. WIRELOCK? offers a range of kit sizes varying in viscosity to ensure the best results for projects large and small:
The 100cc and 250cc kits are of a lower viscosity than the bigger kits as they are intended for use with small sockets and ‘hairy’ ropes.
500cc up to 8,000cc are all the same viscosity.
Kits above 8000cc are termed High Volume WIRELOCK? (supplied automatically). High Volume kits are more viscous and are formulated to withstand the high temperatures reached during the curing of these big kits, greatly reducing any risk of heat stress cracking within the cone.
6. WIRELOCK? is easy to mix.
Each kit comes with just two components. Simply add all the resin to all the granular compound provided and mix vigorously for two (2) minutes. A clear colour change to green/blue indicates it is ready to pour. NB. The liquid should always be poured onto the granular compound to minimise any air-borne powder/dusting. Please note any dusting is not toxic. The peroxide used in WIRELOCK? is the same chemical used to bleach flour to make white bread and used in acne and haemorrhoid creams. Dust/ powder inhalation of any kind in any environment should always be avoided and, therefore, WIRELOCK? users must wear a dust mask/ fume filter during the mixing process of the WIRELOCK? socketing system.
7. WIRELOCK? gives fast reliable results.
The wire rope can be put into service one (1) hour after the material in the socket has gelled and a successful scratch test has been completed. Whenever possible the assembly should be proof loaded.
8. WIRELOCK? offers unrivalled technical experience.
At WIRELOCK? we know resins and curing systems but, in addition, we know ropes and all aspects of rope terminations so our Technical Service is unrivalled and it comes as a part of WIRELOCK’s customer service. Full Technical data manual and training aid film available by clicking here or email us info@wirelock.com
9. WIRELOCK? has developed a number of WIRELOCK? variants to meet customer requirements.
These are:
WIRELOCK? SLING specifically designed for terminating Flemish Eye slings in a metal sleeve.
PARALOCK? is for fibre rope terminations.
Umbilical Terminations – We work with a number of offshore operators of R.O.V.’s and diving bells, helping them to develop their own umbilical terminations with both wire and fibre strain members. The kits for these terminations can be customised from a viscosity and gel time perspective to suit the application.
10. WIRELOCK? quite simply offers the best socketing solution for safety, dependability and unparalled fatigue performance.
This is across five industrial sectors – namely bridges, structures, mining, offshore and general engineering.